Electric Go-Kart Design & Fabrication

This was my final project for my FEA analysis class. It was completed in a group. The kart could only be constructed from plywood and PVC. We went through several design configurations and FEA analyses before settling on a final design. I designed and modelled the steering system as well as conducted FEA analysis on the frame. The beginning goal was to incorporate a scrap skateboard motor we had as well as make the main chair a hammock. Both of these design goals were met as well as meeting every design requirement given for the class. We were the only group to have working two wheel front steering and motorization. To keep cost as low as possible we also reused wheels taken from a skateboard.

Below is a video of our product demonstration, we were the only group to receive extra credit for ingenuity in our design.

Structural Analysis — FEA under expected loading informed the final design and structural decisions.

Fabrication — build photos and assembly documentation show the project moving from modeled components into a working vehicle.

Final Result — four-person team · functional steering · electric propulsion · total project budget under $150.